blackcows wrote:...I have been making beer for years and it appears to me to be somewhat similar to making sausage in that you can get equipment that works, you can get equipment that makes things a bit easier, and you can get a whole lot of stuff you don't need but it's cool to have.
Very true. You can also start with beginner's gear, just as in brewing, and turnaround and want to replace it all after you learn a little bit more than you did when you started. Better to spend once, IMO. I'm a homebrewer, too.
...I have read a bit and know you can buy a 5lb vertical stuffer from Northern Tool for about $100.
You can get one from Grizzly.com for $79.95, too. Or you may find a deal on Ebay, like the one being sold for parts for $19 because it is missing the retainer ring for the horns and the gear is broken. You can replace the gears and get a retainer ring for less than a new one.
First question is; is it reasonable to think we can stuff small amounts of sausage with the Cabelas grinder? Would this be a good way to start in the hobby without a large expense?
Yes and no. Yes you can stuff sausage with a grinder. Yes, it is a way to get into the hobby without much expense. Yes, you will be pleased with the bulk sausage you make (like bulk breakfast sausage). No, you are unlikely to be pleased with the stuffing process and cased sausage you get by using the grinder as a stuffer. People do it. If you browse this site you will find that many are very disappointed with the linked sausages they produce using the grinder as a stuffer. A few are satisfied, though.
...Also, can a grinder be too big? Any reason not to go with the #22 if we are going to make smaller (5 pound) batches?
Yes, it is possible to have a grinder that is overkill for the amount of meat you want to produce, but not by going with a #22. A #10/12 manual grinder has a typical throughput of about 2-3 lbs/min. A #22 manual grinder has a typical throughput of about 3-4 lbs/min. The grinder plates and knives cost a little bit more than for a #10/12 grinder, but not much. No reason not to pick up a good #22 grinder at a great price.
As a homebrewer who went from kits to all-grain, and from plastic to glass to stainless, my opinion is that there are two critical pieces of equipment you need to do cased sausages:
- a good grinder, manual or electric
- a good stuffer, vertical or horizontal.
Pushing ground sausage meat through the grinder to stuff it into casing warms the meat and fat, causing smear, and produces inferior sausage. The smaller the casing, the more back-pressure, and the more the meat and fat turn to mush. EVERYONE on this site who switches from using the grinder as a stuffer to using a dedicated stuffer, never looks back, and only regrets that they didn't do it sooner. Read for yourself.
If you want to try a few test batches, to see if you want to stick with it, my recommendation would be to start with the grinder, make bulk sausage, and see what you think. You can always roll bulk sausage into sausage-shaped fingers, roll them in flour and pan fry them if you want something shaped like a link.
If you decide you want to stick with it and stuff your own cased sausages, then do yourself a favor and invest in a decent vertical or horizontal stuffer. A 5-lb hobby stuffer is a great way to start, and may be all you ever need.
You can try stuffing with your manual grinder, but please don't let the results put you off sausage making, entirely.